When upgrading your van, choosing the right flooring material is crucial for durability, safety, and ease of maintenance. Different van flooring materials offer varying levels of strength, weight, and resistance to daily wear and tear. In this guide, we’ll compare the most common van flooring materials and highlight why marine-grade birch plywood is the best option for commercial and cargo vans.
Common Van Flooring Materials & Their Differences
1. Plywood Van Flooring
Plywood is one of the most popular choices for van flooring due to its strength and durability. However, not all plywood is the same. Lower-grade plywood can be prone to moisture damage and warping, whereas marine-grade birch plywood offers exceptional resistance to water and impact, making it ideal for heavy-duty use.
✅ Best for: Commercial vans, cargo vans, and fleet vehicles
✅ Durability: High (especially marine-grade)
✅ Moisture Resistance: Excellent (when laminated)
✅ Weight: Moderate
2. Rubber Van Flooring
Rubber flooring is often used for anti-slip properties and ease of cleaning. However, it may not offer the same level of structural strength and protection as plywood. It’s often used as a top layer over a more rigid base.
✅ Best for: Passenger vans, mobile workshops
✅ Durability: Moderate
✅ Moisture Resistance: Excellent
✅ Weight: Heavy
3. Aluminum Van Flooring
Aluminum is extremely strong and lightweight, making it a great choice for high-impact environments. However, it can be more expensive and may require additional insulation for noise and comfort.
✅ Best for: Extreme heavy-duty use (e.g., construction, industrial applications)
✅ Durability: Very High
✅ Moisture Resistance: Excellent
✅ Weight: Lightweight
4. Vinyl Van Flooring
Vinyl is an affordable and easy-to-clean option but lacks the durability of marine plywood or aluminum. It is often used as a protective layer over plywood to improve aesthetics and water resistance.
✅ Best for: General-purpose vans, light commercial use
✅ Durability: Moderate
✅ Moisture Resistance: High
✅ Weight: Lightweight
What We Provide for Van Flooring
At Sydney Van Lining, we offer high-quality flooring solutions designed for long-term performance:
✔️ Marine-Grade 12.5mm Birch Laminated Plywood – Durable, water-resistant, and impact-resistant
✔️ H-Extrusion for Seamless Panel Joining – Ensures a smooth, sturdy finish
✔️ Aluminum Extrusion for Busy Areas – Extra protection where it's needed most
✔️ Precisely Cut, Well-Fit, & Easy to Install – Professional-grade finish with minimal effort
✔️ Installation Service Available – We provide expert fitting at a reasonable rate


Upgrade Your Van Flooring Today
Choosing the right van flooring material can make a significant difference in durability, safety, and ease of maintenance. At Sydney Van Lining, we ensure precision-cut, high-quality flooring that fits perfectly into your van. Contact us today to discuss your requirements and get a professional installation at an affordable price!